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In order to fulfill our customers' demands, T.S.F produces casting parts according to its brand and specification in carbon and low alloy, heat resistant, manganese and high chromium cast steels and cast irons. Additionally, we can produce parts in other standard alloys to meet the customers' specific requirements.

High chromium cast steels
Due to their relatively suitable wear resistance and toughness, high chromium cast steels are used widely in grinding processes. Considering the application, this group of martensitic steels has filled the gap between manganese steels and high chromium cast irons with its suitable impact and high abrasion resistance.

Alternatively, high chromium cast irons are universally applicable to conditions where excessive wear and moderate impact are present.
This group of white cast irons will provide superior wear resistance because of their martensitic matrix, which is enriched with carbides. For conditions that marginal impact and superb abrasion resistance is essential, nickel chromium (Nihar4) white cast iron will be appropriate.

Symbol

 

Basic Chemical Composition

%C

%Si

%Mn

%Cr

%Mo

%Ni

TWRC10

0.4

(Max)

0.7

(Max)

1.1

(Max)

5.0

7.0

-

-

TWRC11

0.4

(Max)

0.7

(Max)

1.1

(Max)

6.0

8.0

     -

-

TWRC12

0.3

(Max)

0.7

(Max)

0.9

(Max)

10.0

13.0

-

 -

TWRCOA

1.1

1.4

0.8

(Max)

0.8

(Max)

11.00

14.00

-

-

TWRCO

1.4

1.6

0.8

(Max)

0.8

(Max)

11.0

14.0

-

-

TWRC2

2.3

2.9

0.8

(Max)

1.5

(Max)

18.0

20.0

0.0

2.0

0.0

2.0

TWRC5

 

2.3

2.9

1.0

(Max)

1.5

(Max)

25.0

28.0

0.0

2.0

0.0

2.0

TWRC6

 

3.0

3.5

1.0

(Max)

1.5

(Max)

23.5

28.5

0.0

2.0

0.0

2.0

TWRN4

 

2.5

3.5

2.2

(Max)

0.8

(Max)

7.0

9.0

-

4.5

6.5


Manganese Steel
Standard manganese steel is suitable for applications where gouging abrasion is predominant. Furthermore, it is recommended for environments where gouging and grinding abrasions occur together. Manganese steel is characterized by high strength; toughness and excellent work harden ability by impact and gouging. Manganese steel also has excellent resistance in metal to metal wear.

High manganese steel can provide a higher life time in special environments and reduce overhaul periods.


Symbol

 

Basic Chemical Composition

%C

%Si

%Mn

%Cr

%Mo

TWR2(A)

1.15

1.35

0.8

(Max)

12.0

14.0

2.5

(Max)

-

(0.6)

TWR3

1.2

1.4

0.8

(Max)

16.0

18.0

2.0

(Max)

-

TWR4

1.3

1.5

1.1

(Max)

18.0

21.0

3.0

(Max)

-

Heat resistant steel
Heat resistant steel castings are widely used for applications involving service temperatures exceeding 650°C. Mechanical strength at the elevated temperatures and type of aggressive environment are the main criteria by which these materials are selected.
Heat resistant steels maintain their mechanical strength and exhibit a suitable corrosion resistance over long periods of time. Iron-chromium-nickel heat resistant alloys have an austenitic matrix. These alloys show superb strength and ductility at elevated temperatures. In addition, nickel-chromium-niobium (THR50/50) alloy will give improved resistance to attack by ash products of low grade fuel oils.
Moreover, it has superior creep rupture behavior in comparison to other heat resistant steels.

Symbol

 

Basic Chemical Composition

%C

%Si

%Mn

%Cr

%Ni

THR5

0.3

0.5

1.0

2.0

0.5

1.5

23.5

27.0

3.0

5.0

THR7

0.3

0.5

1.0

2.0

0.5

1.5

23.5

27.0

11.0

14.0

THR8

0.3

0.5

1.0

2.0

0.5

1.5

23.5

27.0

18.0

21.0

THR50/50

0.1

(Max)

0.5

(Max)

0.3

(Max)

47

52

Bal


Standard

Name

Material Number

Din En 10295

GX30CrSi7

1.4710

GX40CrSi24

1.1745

GX40CrSi28

1.4776

GX40CrNiSi22-10

1.4826

GX40CrNiSiNb24-24

1.4855

GX40NiCrSi38-19

1.4865

GX40NiCrSiNb38-19

1.4849

GX40NiCrSi35-26

1.4857

GX40NiCrSiNb35-26

1.4852

GX40CrNiSi27-4

1.4823

GX25CrNiSi18-9

1.4825

GX40CrNiSi25-12

1.4837

GX40CrNiSi25-20

1.4848

GX40NiCrNb45-35

1.4889

G-CoCr28

2.4778


Standard

Type

Grade

ASTM A297

19Cr-9Ni

HF

25Cr-12Ni

HH

28Cr-15Ni

HI

28Cr

HC

28Cr-5Ni

HD

26Cr-35Ni

HP


Standard

Type

Grade

ASTM A 743

25Cr-12Ni

CH20

25Cr-20Ni

CK20

12Cr

CA15


Standard

Grade

ASTM A 351

CF8

CF8M

HK30

HK40

CF8

CF8M


Standard

Grade

ASTM A560

50Cr-50Ni-Nb

ASTM A447

Type I & II

ASTM A 351

CF8

CF8M

HK30

HK40

CF8

CF8M

Carbon steels
Carbon steels are those with no deliberate alloy additions. They are mainly used in general engineering, constructional and pressure applications. Low alloy steels have superior mechanical properties in comparison to plain carbon steels due to their additional alloying elements such as chromium, molybdenum and nickel. Furthermore, suitable alloy content will provide improved wear and corrosion resistance.

Symbol

 

Basic Chemical Composition

%C

%Si

%Mn

%Cr

%Mo

%Ni

TG2

0.25

(Max)

0.6

(Max)

1.0

1.2

0.3

(max)

-

-

TG4

0.45

(Max)

0.6

(Max)

1.1

1.2

0.3

(Max)

-

-

TG6

0.45

(Max)

0.6

(Max)

1.1

(Max)

0.8

1.3

0.2

0.3

 

TWR21

0.55

(Max)

0.8

(Max)

1.5

(Max)

0.8

1.3

0.4

0.8

1.8

2.2

TWR24

0.8

(Max)

0.8

(Max)

1.3

(Max)

1.5

2.5

0.3

0.5

-

TWR25

0.95

(Max)

0.8

(Max)

1.3

(Max)

1.5

2.5

0.3

0.5

-